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China Standard Good Price Machinery Milling Firecrackers Bottom Transmission Sand Blasting Machine Spare Parts Machining Part with high quality

Product Description

HangZhou CZPT Hardware Machinery Co., Ltd. mainly provides intelligent manufacturing solutions for precision hardware parts for domestic and foreign customers. The company was established in 2008 and currently has more than 60 sets of various high-precision cutting-edge equipment and more than 80 employees in the production system, including There are more than 40 senior technical talents, and a talent directional transfer plan has been signed with a number of technical schools and training centers.
 
The company’s business involves precision parts and hardware processing in many industries such as auto parts, 3C automation equipment, aerospace, construction machinery, medical, food, new energy battery equipment, instrumentation, precision instruments, hardware tools, etc. At the same time, it also provides customers with precision parts. Design and manufacture of fixtures, jigs, mold accessories, processing of special material parts (such as ceramics, cemented carbide) and automation equipment design, installation, debugging, and production equipment maintenance, improvement and other related businesses.

In terms of production, according to the ISO9001:2015 quality management system, we strictly control each link of product production to ensure product performance and quality. At the same time, the company has also established a systematic, scientific and effective international information security management system, from professional And authoritative level to provide customers with information security, so that customers’ products will not have security risks of leakage, so that the delivery cycle is guaranteed.

The company adheres to the corporate tenet of “emphasis on quality, integrity, and responsibility”, with the business philosophy of “customer first, technology, efficiency, and service”. Under the guidance of the “Four Fines” business policy, the company has reached the forefront of the industry in the entire precision parts processing industry.

At present, the company has served nearly 100 customers, 80% of which are well-known enterprises in the industry. At the same time, we have a perfect after-sales service system in the industry, and continue to use a solid technical foundation and strict scientific management system to continuously improve and surpass Customer satisfaction, so that customers feel comfortable before cooperation and rest assured after cooperation.

Our advantage of cnc machining:
 

Business Type

Manufacturer

 

 

 

Advantage

1. Qida is factory providing CNC machining service for more than 10years, we focus on client’s demand and client’s satisfaction.

2. Provide 2D & 3D drawing for modifying

3. Competitive price with good quality

4. Small order is acceptable

5. Short delivery time (7-25days according to order Qty)

6. Customized size and specification /OEM available

7. Near HangZhou and HangZhou, convenient transportation

 

Application

.Automobile, motorcycle, medical machinery, electronics, fixtures, automation, etc


Materials Available of CNC Machining:

 

 

 

Materials Available

 

Stainless Steel

SS201, SS303, SS304, SS316 etc.

Steel

Q235, 20#, 45# etc.cr12mor, 

 

Brass

C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37) , C28000(CuZn40)

Iron:

1213, 12L14,1215 etc.

Bronze

C51000, C52100, C54400, etc.

Aluminum

Al6061, Al6063,AL7075,AL5052 etc

Better services of CNC machining:

(Payment Terms/Trade Term/Shipment Terms/ ):

Our Processing

CNC machining, CNC milling and turning, drilling, grinding, bending, stamping, tapping, injection
Wire cut

Surface finish

Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated,

Tolerance

0.05mm~0.1mm

QC System

100% inspection before shipment

Drawing format

CAD / PDF/ DWG/ IGS/ STEP

Packaging

Standard package / Carton or Pallet / As per customized specifications

Payment Terms

30 -50%T/T in advance, 70-50% balance before delivery; Pay Pal or Western Union is acceptable.

Trade terms

EXW, FOB, CIF, As per customer’s request

 

Shipment Terms

1) 0-100kg: express & air freight priority

2) >100kg: sea freight priority

3) As per customized specifications

 

Note

All cnc machining parts are custom made according to customer’s drawings or samples, no stock.

If you have any cnc machining parts to be made, please feel free to send your kind drawings/samples to us

FAQ:
What is your product range?
1.CNC machining parts, precision parts, CNC parts, metal machining parts.
2.CNC turning parts, CNC turned parts,Lathe parts, turned parts.
3.CNC milling parts, CNC milled parts, metal milling parts.
4.CNC machined parts,CNC machine part, CNC machinery parts.
5.Metal parts, Auto parts, mechanical parts.spare parts,accessories,hardware.
6.Die casting parts,aluminum casting parts, Zinc casting parts.
7.Die stamping parts, metal stamping parts, press stamping tooling
8. Sheet metal fabrication, bending parts, laser cutting parts, welding parts.
 
Are you a manufacturer?
Yes, We are the manufacturer of all kinds of metal parts by CNC machining, turning, milling, stamping,
casting and bending with13 years’experince ,Warmly welcome to visit our factory at any time.
 
What is material you can process?
Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, etc
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2571, 5052, 5083, 6082 etc
Brass/copper: C11000, C15710, C12000, C26000, C36000, etc
Carbon steel:  Q235,S235JR,1571, 1015, 1571, 1571, 1030, 1035, 1040, 1045, etc
Plastic: PVC, POM, Telfon, Delrin, PEEK ,Nylon, ABS, PC, PP,PA6, PA66, etc
Free cutting steel: 1211, 12L13, 12L14, 1215, etc
Tool Steel: SKD61,SKD11,HSS M2,ASP23 ,H13,1.2344,D2,1.2379,etc
Alloy steel: 40Cr,15CrMo,4140,4340,35CrMo,16MnCr5
Titanium alloy
 
What benefit we can get from you?
1)Competitive price
2)High quality control : 100% full inspection before shipment
3)High precision, tolerance can be ± 0.005mm
4)Fast lead time (5-7days for samples, 12-15 days for mass production)
5)Non-standard//OEM//customized service provided
6)No MOQ, small QTY is acceptable.
7)ISO 9001:2015 certificated factory, ROHS material used
9)Professional export packing: separate Blister plastic box or Bubble Wrap/Pearl Wool +Carton+Wooded Case, keep no scratch and damage
 
How does the CZPT control the quality?
1)During processing, the operating machine worker inspect the each sizes by themselves.
2)After finished the first whole part, will show to QA for full inspection.
3)Before shipment, the QA will inspect according to ISO sampling inspection standard for mass production. Will do 100% full checking for small QTY.
4) when shipping the goods, we will attached the inspection report with the parts.
 
How to handle the complains?
1)During processing, if found any sizes defective, we will inform the clients and get clients approval.
2)If happen any complaints after got the goods, pls show us photos and detail complaints points, we will check with the production department and QC depart. Immediately and give solving solution with 6 hours.
3)If need re-make, we will arrange re-make urgently and ship you new replacement within 5 days. CZPT will bear all the cost ( include shipping cost).
 
What’s the payment term?
50% deposit, 50% balance by T/T before shipment when order amount over 5000USD.
100% T/T in advance when amount less than 5000USD
L/C payment term for big amount order is acceptable.
Paypal and Western Union for samples cost or very small order.
 
 
What’s the delivery time ?
Normal for samples, 5-7 working days;
For mass production, it takes about 12-15 working days.
If any urgent parts, we can provide preferential processing and control the delivery time as you required.
 
What is the standard of package?
Professional export packing:
1)Separate Blister plastic box or Bubble Wrap/Pearl Wool, keep no scratch and damage.
2)Under 100 KGS parts, use strong DHL export Carton .
3)Above 100 KGS, will customize Wooded case for packing.
 
How to ship the parts?
1)Normally, we shipped the goods by DHL,FEDEX,UPS,TNT express.
2-3 days can arrived the clients’ company directly.
2)For heavy parts, can shipped by air or by sea according to customers’indication.
 
Can we get some sample?
1.Free sample can be provided,but the clients will bear the shipping cost.
2.Samplemaking can be satisfied as customer’s demands,and the sample cost is about 50-100 USD for each part,it depends on the processing.
3. Sample charge is returnable after order the mass production.
 
What kind of certificate you have ?
We have ISO9001:2015
RoHS compliance for material and surface treatment
 
What information should i let you know once i want to make a inquiry?
1.The drawings ( PDF,CAD or 3D )?
2. The material for each drawings?
3. The surface treatment requirement.
4. How many pieces do you need?
 
How fast you can get quotation from CZPT ?
After get customer’s detail enquiry( Clear drawings, material, QTY, surface treatment).
Normally, we will provide offer within 6 hours.
If more than 100 drawings, will provide price within 24 hours.
 
What is your main market?
North America, South America, Western European,
Southeast Asia,Australia

 

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
gear

Spiral bevel gear

Spiral bevel gears are used to transmit power between 2 shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is 1 manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using 2 kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually 3 times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
gear

Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use 2 non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the 2 bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with 2 toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of 3 thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the 2 gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these 2 common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
gear

Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.

China Standard Good Price Machinery Milling Firecrackers Bottom Transmission Sand Blasting Machine Spare Parts Machining Part     with high qualityChina Standard Good Price Machinery Milling Firecrackers Bottom Transmission Sand Blasting Machine Spare Parts Machining Part     with high quality

China Standard Good Price Brake Shoe Machine Machining Aluminum Hardware Motorcycle Parts Turning Part near me supplier

Product Description

Quick details:
Qida specializes in precision machining of various material components for a wide range of applications, including:
Automation/Robotics
Aerospace Applications/Defense
Auto parts, 3C automation equipment,
aerospace, engineering machinery,
Hardware processing of precision parts and accessories in medical, food, new energy battery equipment, instrumentation, precision instruments, hardware tools and other industries
QI da uses automation, technology and innovative manufacturing techniques to produce high quality products, delivered on time and at the lowest achievable cost.
These key factors will help you reduce operating costs and expand your competitive advantage in today’s rapidly changing marketplace. equipment:

Processing materials can be used to manufacture parts made of various alloys, including aluminum, steel, copper, brass, titanium, stainless steel, 304.303.316L, carbon steel, D2 steel, POM, PC, ABS, PVC ,PPEand other plastics.
Metal processing: CNC turning, milling, drilling, planing, grinding, welding…
Finish: Galvanized (No Cr3 RoHS or Cr6), Chrome/Nickel, Hot Dip Galvanized, Painted, Anodized, Powder Coated, Brushed, Polished
Qi da offers CNC machining and many auxiliary operations, we can now provide a one-stop solution for your engineering requirements. Machining often requires a second operation such as heat treatment, assembly, anodizing, painting, chemical blackening, laser cutting. By using our own machines and approved suppliers, all of this can now be done under 1 roof, saving the buyer a lot of time in filing separate purchase orders for individual jobs.
CNC milling, CNC turning, laser cutting to surface grinding, you can order the combination to suit your requirements.
Company Profile

workshop

The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CZPT different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.

Testing Equipment

1. Are you a direct manufacturer?
Yes, we are direct manufacturer. We have been in this domain since 2008. And if you want, we could chatting with you on video via Wechat/ Whatsapp/Messenger and any way you like to show you our plant.
2. How can you guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment;ALWAYS full-inspection we have.
3. What kind of service/products you provide? 
1. Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping. 
2. Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts. 
3. Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need. 
4. Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here, your precious contact is much welcomed!
4. Why should we buy from you not from other suppliers? 

(1). We have own plant and 80% of staff(especially the technical staff) in our company have experience for over 20 years. 

(2). We provide a competitive price. 

(3). High precision, tolerance can be within + 0.005 

(4). 10 years’ fabrication experience. 

(5). Small order also is welcomed. M100 

(6). We can also provide one-stop service, including mold and assembly. 

(7). All your information is confidential, and we can sign NDA as well.

5. How can I close my deal with you? 
This is easy. Firstly, contact our consultant. our consultant will response you within 10 minutes. Secondly, you can provide drawings and the specification about your custom products to us. Thirdly, confirm the contract and pay, and we will start production. we will choose the best mode of transportation for you.
6.Are you available for customized design drawings?
Yes, DWG, DXF, DXW, IGES, STEP, PDF etc.
7. What’s the MOQ? 
In general 100pcs, but can accept low quantity in special conditions.
8.What’s the leading time?
It depends on quantity, generally 7-20 days after order confirmation.
9. Can we know the production process without visiting the factory? 
We will offer detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

 

How to Select a Worm Shaft and Gear For Your Project

You will learn about axial pitch PX and tooth parameters for a Worm Shaft 20 and Gear 22. Detailed information on these 2 components will help you select a suitable Worm Shaft. Read on to learn more….and get your hands on the most advanced gearbox ever created! Here are some tips for selecting a Worm Shaft and Gear for your project!…and a few things to keep in mind.
worm shaft

Gear 22

The tooth profile of Gear 22 on Worm Shaft 20 differs from that of a conventional gear. This is because the teeth of Gear 22 are concave, allowing for better interaction with the threads of the worm shaft 20. The worm’s lead angle causes the worm to self-lock, preventing reverse motion. However, this self-locking mechanism is not entirely dependable. Worm gears are used in numerous industrial applications, from elevators to fishing reels and automotive power steering.
The new gear is installed on a shaft that is secured in an oil seal. To install a new gear, you first need to remove the old gear. Next, you need to unscrew the 2 bolts that hold the gear onto the shaft. Next, you should remove the bearing carrier from the output shaft. Once the worm gear is removed, you need to unscrew the retaining ring. After that, install the bearing cones and the shaft spacer. Make sure that the shaft is tightened properly, but do not over-tighten the plug.
To prevent premature failures, use the right lubricant for the type of worm gear. A high viscosity oil is required for the sliding action of worm gears. In two-thirds of applications, lubricants were insufficient. If the worm is lightly loaded, a low-viscosity oil may be sufficient. Otherwise, a high-viscosity oil is necessary to keep the worm gears in good condition.
Another option is to vary the number of teeth around the gear 22 to reduce the output shaft’s speed. This can be done by setting a specific ratio (for example, 5 or 10 times the motor’s speed) and modifying the worm’s dedendum accordingly. This process will reduce the output shaft’s speed to the desired level. The worm’s dedendum should be adapted to the desired axial pitch.

Worm Shaft 20

When selecting a worm gear, consider the following things to consider. These are high-performance, low-noise gears. They are durable, low-temperature, and long-lasting. Worm gears are widely used in numerous industries and have numerous benefits. Listed below are just some of their benefits. Read on for more information. Worm gears can be difficult to maintain, but with proper maintenance, they can be very reliable.
The worm shaft is configured to be supported in a frame 24. The size of the frame 24 is determined by the center distance between the worm shaft 20 and the output shaft 16. The worm shaft and gear 22 may not come in contact or interfere with 1 another if they are not configured properly. For these reasons, proper assembly is essential. However, if the worm shaft 20 is not properly installed, the assembly will not function.
Another important consideration is the worm material. Some worm gears have brass wheels, which may cause corrosion in the worm. In addition, sulfur-phosphorous EP gear oil activates on the brass wheel. These materials can cause significant loss of load surface. Worm gears should be installed with high-quality lubricant to prevent these problems. There is also a need to choose a material that is high-viscosity and has low friction.
Speed reducers can include many different worm shafts, and each speed reducer will require different ratios. In this case, the speed reducer manufacturer can provide different worm shafts with different thread patterns. The different thread patterns will correspond to different gear ratios. Regardless of the gear ratio, each worm shaft is manufactured from a blank with the desired thread. It will not be difficult to find 1 that fits your needs.
worm shaft

Gear 22’s axial pitch PX

The axial pitch of a worm gear is calculated by using the nominal center distance and the Addendum Factor, a constant. The Center Distance is the distance from the center of the gear to the worm wheel. The worm wheel pitch is also called the worm pitch. Both the dimension and the pitch diameter are taken into consideration when calculating the axial pitch PX for a Gear 22.
The axial pitch, or lead angle, of a worm gear determines how effective it is. The higher the lead angle, the less efficient the gear. Lead angles are directly related to the worm gear’s load capacity. In particular, the angle of the lead is proportional to the length of the stress area on the worm wheel teeth. A worm gear’s load capacity is directly proportional to the amount of root bending stress introduced by cantilever action. A worm with a lead angle of g is almost identical to a helical gear with a helix angle of 90 deg.
In the present invention, an improved method of manufacturing worm shafts is described. The method entails determining the desired axial pitch PX for each reduction ratio and frame size. The axial pitch is established by a method of manufacturing a worm shaft that has a thread that corresponds to the desired gear ratio. A gear is a rotating assembly of parts that are made up of teeth and a worm.
In addition to the axial pitch, a worm gear’s shaft can also be made from different materials. The material used for the gear’s worms is an important consideration in its selection. Worm gears are usually made of steel, which is stronger and corrosion-resistant than other materials. They also require lubrication and may have ground teeth to reduce friction. In addition, worm gears are often quieter than other gears.

Gear 22’s tooth parameters

A study of Gear 22’s tooth parameters revealed that the worm shaft’s deflection depends on various factors. The parameters of the worm gear were varied to account for the worm gear size, pressure angle, and size factor. In addition, the number of worm threads was changed. These parameters are varied based on the ISO/TS 14521 reference gear. This study validates the developed numerical calculation model using experimental results from Lutz and FEM calculations of worm gear shafts.
Using the results from the Lutz test, we can obtain the deflection of the worm shaft using the calculation method of ISO/TS 14521 and DIN 3996. The calculation of the bending diameter of a worm shaft according to the formulas given in AGMA 6022 and DIN 3996 show a good correlation with test results. However, the calculation of the worm shaft using the root diameter of the worm uses a different parameter to calculate the equivalent bending diameter.
The bending stiffness of a worm shaft is calculated through a finite element model (FEM). Using a FEM simulation, the deflection of a worm shaft can be calculated from its toothing parameters. The deflection can be considered for a complete gearbox system as stiffness of the worm toothing is considered. And finally, based on this study, a correction factor is developed.
For an ideal worm gear, the number of thread starts is proportional to the size of the worm. The worm’s diameter and toothing factor are calculated from Equation 9, which is a formula for the worm gear’s root inertia. The distance between the main axes and the worm shaft is determined by Equation 14.
worm shaft

Gear 22’s deflection

To study the effect of toothing parameters on the deflection of a worm shaft, we used a finite element method. The parameters considered are tooth height, pressure angle, size factor, and number of worm threads. Each of these parameters has a different influence on worm shaft bending. Table 1 shows the parameter variations for a reference gear (Gear 22) and a different toothing model. The worm gear size and number of threads determine the deflection of the worm shaft.
The calculation method of ISO/TS 14521 is based on the boundary conditions of the Lutz test setup. This method calculates the deflection of the worm shaft using the finite element method. The experimentally measured shafts were compared to the simulation results. The test results and the correction factor were compared to verify that the calculated deflection is comparable to the measured deflection.
The FEM analysis indicates the effect of tooth parameters on worm shaft bending. Gear 22’s deflection on Worm Shaft can be explained by the ratio of tooth force to mass. The ratio of worm tooth force to mass determines the torque. The ratio between the 2 parameters is the rotational speed. The ratio of worm gear tooth forces to worm shaft mass determines the deflection of worm gears. The deflection of a worm gear has an impact on worm shaft bending capacity, efficiency, and NVH. The continuous development of power density has been achieved through advancements in bronze materials, lubricants, and manufacturing quality.
The main axes of moment of inertia are indicated with the letters A-N. The three-dimensional graphs are identical for the seven-threaded and one-threaded worms. The diagrams also show the axial profiles of each gear. In addition, the main axes of moment of inertia are indicated by a white cross.

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China OEM China Manufacturer Gas Electric Food Jacketed Kettle Automatic Food Cooking Machine Industrial Parts for Cookers for Bean Paste with Cheap Price near me factory

Product Description

Product Description 
China manufacturer gas electric food jacketed kettle automatic food cooking machine industrial parts for cookers for bean paste with cheap price 
We provide universal cooking mixer machine with different capacity 50L-800L and with different heating sources. All our machiens’ full body is made of stainless steel 304, world recognized suitable and healthy steel for food materials.Exceptfor electric and hydraulic parts, almost all parts are fabricated in our factory with laser machines to ensure theiraccuracy andcompatibility with each other and thus reduce occurrence of breakdown.

Divided into the structure: tilting jacket cooker, vertical (fixed) jacket cooker
Divided into heating methods: gas/electric induction/ steam/thermal oil heating jacket cooker

(You can choose machines with different heating methods according to your product needs and budget.If there is no machine you want, please contact the seller to customize the machine for you.)

Pot Parameter

Pot Size Diameter Thickness(customized) Mixing Type Motor Power  Heating Source
50L 500mm 4mm Planetary  2.25kw gas, steam, electricity, heat transfer oil
100L 700mm 4mm Planetary  3kw gas, steam, electricity, heat transfer oil
150L 800mm 4mm Planetary  3kw gas, steam, electricity, heat transfer oil
200L 900mm 5mm Planetary  3.7kw gas, steam, electricity, heat transfer oil
300L 1000mm 5mm Planetary  3.7kw gas, steam, electricity, heat transfer oil
400L 1100mm 5mm Planetary  3.7kw gas, steam, electricity, heat transfer oil
500L 1200mm 5mm Planetary  3.7kw gas, steam, electricity, heat transfer oil
600L 1400mm 5mm Planetary  3.7kw gas, steam, electricity, heat transfer oil

Different Capacity 

Wide Application 
Our machine is universal to cook all kinds of food and snack materials including but not limited to spices & sauces, paste, nuts, meat, vegetables, Chinese medicine, Indian curry, halva, confectioneries, peanut brittle, nougat, —
CE approved SS304 gas electric cooking jacketed kettle factory for bean paste caramel sauce cheap price

Quantity Production 
We have many big customers who oder many units at 1 time for large productivity. Good quality of machines have brought us many orders around the world.

Customers Visiting 

Packing&Delivery

Company Introduction 
ZheJiang Longze Machinery is a famous professional designer and manufacturer of food processing machines with many patents and CE, BV, SGS certifications. Our main products include industrial popcorn machine and production line, cooking mixer machine, jacketed kettle, high pressue & vacuum cooking pot, etc., with wide range of applications to pastes, sauces, spices, confectionery, jam, fillings, dairy, eggs, flour, vegetables, meat, caramel, nougat, candied fruits, flavored nuts, popcorns…
Through years of great efforts and innovative measures, Longze has earned many strategic partners and secured its position in the field of Food Machinery. We always stick to the commitment to offering cooking solutions with first-class products and bestservices.
Welcome to choose Longze.

FAQ
Q1: Delivery time?
A1: 10~20 work days after receipt of deposit payment.
If the order is urgent, we will arrange overtime manufacturing to finish ahead of schedule.
Q2: Packing?
A2: Wooden cartons suitable for International transportation if LCL shipment.
Q3: Warranty and repair?
A3: 1 Year and lifetime maintenance. After 1 year our company will charge only the original price of the parts if any replacement.
Q4: Complaint solving process?
A4: Find your salesman. If there is any technical complaint, prompt online trouble shootings will be provided 24/7 for solving the
problems.
Q5: Payment method?
A5: T/T, Western Union, Paypal, etc.

Contact Me

 

Types of Ball Bearings

There are several types of ball bearings: Double-row angular contact, Four-point contact, Self-aligning, and Ceramic hybrid. Here’s a brief description of each. For more information, read our article about Double-row angular contact ball bearings. You’ll be better informed about how they’re made. Also, learn about how the cages that hold the balls in place are secured with rivets.

Double-row, angular-contact bearing

Double-row, angular-contact ball bearings are similar in their contact surfaces in 1 direction, and the 2 pairs of bearings are installed axially opposite to 1 another. This design allows them to support combined loads in axial and radial directions. These types of bearings are used for high-precision, high-speed applications. They can be used in everything from turbines to dentistry equipment. Double-row, angular-contact bearings are available at Grainger, as are single-row versions.
Double-row, angular-contact ball bearings are a popular option for applications where high precision and high speed are required. The design features of these bearings are ideal for applications with axial space restrictions. In contrast, they are smaller than 2 single-row angular-contact bearings and are available in steel, polyamide, or brass cages. Whether you need a cage for high speed or hard operating conditions is up to you. If you are unsure about the right cage for your application, contact Schaeffler.
Single-row angular-contact ball bearings are the most common type of bearings. Double-row bearings are also available with a shielded outer ring, which protects the balls inside the bearing from external contaminants. Because these double-row bearings are a good choice for applications requiring high performance, they are often the most affordable option. They offer similar performance as single-row bearings but are much more rigid.
Preloading is a key performance characteristic for double-row angular-contact ball bearings. Preloading can decrease the service life of double-row angular-contact ball bearings by up to 380 percent. Alternatively, you can preload double-row angular-contact ball bearings by placing spacers between their outer rings. Good double-row angular-contact bearing installation will increase working accuracy and bearing life.
bearing

Four-point contact ball bearing

The Four Point Contact Ball Bearing Market can be segmented into 3 types: 35 Degree, 45 Degree, and Other. The 35 Degree segment is expected to witness the fastest growth over the next few years, owing to its increased operational speed and competence in axial and radial axis load handling. Other types of four-point contact ball bearings include the Miniature and Deep Groove varieties. These are widely used in automobiles, aerospace, and other industries.
These bearings are designed for oil-free screw compressors, and they feature an outer-ring guided brass cage to reduce friction and increase running accuracy. In addition, they have lower maintenance costs compared to conventional bearings. However, they have a higher mean roughness value than their counterparts. High-speed operations require high-speed bearings that can withstand fast speed changes. This is because of the higher friction rate, which results from four-point contact.
The Four-Point Contact Ball Bearing is a highly versatile product, as it can handle radial, thrust, and moment loads. Because of this, it is often the first choice for slow to moderate-speed applications. This design also has a simplified assembly process, requiring only a single double-half-turn to install. It is the first choice of many automotive OEMs because it is extremely efficient. If you want a ball bearing with these benefits, you should contact a local bearing company.
The Four-Point Contact Ball Bearing Market will continue to grow despite a tough economy and volatile trade conditions. Demand for automotive and aerospace components is expected to grow alongside a variety of technological advancements. Meanwhile, demand for energy-efficient products will continue to increase with changes in trade policy, an imbalance in the supply-side ecosystem, and geopolitical risk. And while all these factors will continue to drive the market growth, a few challenges are worth considering.
The Four-Point Contact Bearing is designed with the same basic structure as its two-point counterpart. In a four-point contact ball bearing, 1 ball can have 4 distinct points of contact with 2 rings. Two of these contact points may be in diagonal position. The 2 remaining contact points change position and accommodate radial loads. Consequently, the Four-Point Contact Bearing is more flexible and robust than its two-point counterparts.
bearing

Self-aligning ball bearing

The self-aligning ball bearing is an incredibly useful tool in many industries. This type of bearing has a sealing lip that makes contact with a smooth chamfer on the inner ring. Because of the self-aligning nature of these bearings, they are not prone to misalignment. They can withstand temperatures ranging from -30°C to 120°C and should not be heated prior to installation.
A self-aligning ball bearing is an elastomer-based spherical-shaped bearing with 2 rows of rolling elements. These bearings can accommodate large radial loads, and their outer ring raceway is curved to provide a spherical effect. The inner ring, or cage, can be either cylindrical or conical. The inner diameter of a self-aligning ball bearing is normally cylindrical, but some are conical. They typically have 3 oil holes.
When choosing a self-aligning ball bearing, look for a model with a large enough bearing diameter to accommodate the shaft’s bending. Self-aligning bearings may also be interchangeable with standard ball bearing assemblies. You can find individual values in manufacturer catalogues. These bearings are useful in limited applications, although they are not necessarily ideal for everything. For example, in applications where combined loads are the main concern, self-aligning ball bearings should only be used if the application requires minimal misalignment.
A self-aligning ball bearing is a highly-efficient, energy-efficient solution for a variety of applications. It is a simple, low-maintenance solution that makes your life easier. Its unique outer raceway allows restraining springs to absorb the deflection that is common in other bearings. The result is a cooler, smoother running vehicle. It also helps prevent misalignment, which makes it ideal for use in many applications.
The SKF self-aligning ball bearing is an excellent choice for applications involving heavy deflection of the shaft. They are the lowest-friction bearing available. Their steel plate reinforced seals prevent them from separating from the shaft during operation. They are also resistant to oil, making them the perfect solution for high-speed applications. In addition to this, they are designed to work in a wide range of temperatures.
bearing

Ceramic hybrid ball bearing

A hybrid ball bearing made from a combination of steel and ceramics is a good option for high-speed applications requiring electrical isolation. This combination offers an extended lifespan and minimal electrical corrosion or seizure risk. In addition, the hybrid ball bearings have less friction than steel bearings and can operate at low speeds. To learn more about this hybrid type of bearing, continue reading. We’ll also discuss how it can help your application.
Full ceramic balls are generally harder than steel, but they do have lower density, meaning they’re not subject to the same high centrifugal forces as steel balls. These benefits make ceramic ball bearings much more durable, with long lifespans. Both full and hybrid ceramic ball bearings are available from CZPT. Read on to learn more about each type. Here’s a look at some of the benefits of each. You’ll be pleasantly surprised.
A hybrid ball bearing consists of steel inner and outer rings and a ceramic ball. It can withstand high speeds and loads, but it’s also designed to operate in extreme temperatures. This hybrid ball bearing also requires minimal lubrication and is suitable for a variety of applications. Because of its unique characteristics, hybrid bearings are lightweight and hard, and they spin faster than steel balls. But how do you choose the right 1 for your application?
A ceramic ball bearing is better than a steel 1 for many applications. Its greater speed capability and lower friction allow it to operate at higher speeds than steel balls. It is also less sensitive to fluctuations in lubrication conditions than steel balls. They also tend to be cheaper, so it makes sense to invest in one. It’s worth your while. They last longer, and they don’t require a run-in period.
A hybrid ball bearing is the best choice for electric spindles with high speed and heavy loads. A hybrid ceramic ball bearing has the advantage of low heat and high stiffness, and can operate at high speeds and loads. This thesis explores the dynamic characteristics of a hybrid ceramic ball bearing, including analysis calculations and experiment verification. The results provide reliable data and lay the foundation for professional spindle optimum design tests. It is a worthy addition to any machine shop.

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Product Description

HangZhou CZPT hardware machinery co., LTD mainly for the domestic and foreign customers to provide precision metal parts of intelligent manufacturing solutions, the company was founded in 2008, currently has more than 60 units, all kinds of high precision sophisticated equipment manufacturing system more than 80 employees, including senior technical personnel more than 40 people, and signed with the several technical and training center, talent directional delivery plan.
  The company’s business involves the precision parts and hardware processing of auto parts, 3C automation equipment, aerospace, engineering machinery, medical, food, new energy battery equipment, instruments and meters, precision instruments, hardware tools and other industries.  At the same time, we also provide customers with precision fixture, fixture, mold parts design and manufacturing, special material parts processing (such as ceramics, hard alloy) and automation equipment design, installation, commissioning, and production equipment maintenance, improvement and other related business.  
In terms of production, we comply with ISO9001:  2015 quality management system, each link of production strictly control, to ensure product performance and quality, at the same time the company also set up the system perfect, the internationalization of scientific and effective information security management system, from the professional and authority level for the customer to provide information security, let the customer’s product won’t appear the leaks of security risks, make guaranteed delivery cycle.  

Companies adhering to the “heavy quality, honest, responsible” corporate purposes, with “customer first, in the victory in technology, efficiency and win in the service” business philosophy, in the “fine management, skilled, profound culture, team capable” of the “four” management policy guidance, the company has been in the precision parts processing industry has reached the industry leading level.  

At present, the company has served nearly 100 customers, 80% of the customers are well-known enterprises in the industry, at the same time, we have a perfect after-sales service system in the industry, continue to use a solid technical basis and strict scientific management system, continuous improvement, beyond customer satisfaction, so that customers feel comfortable before cooperation, after cooperation.  

    Service  service item
Product  Service CNC turning parts/ Machining 
CNC milling  parts machining 
 simple CNC turning-milling product
 4-Axis  turning-milling combined machining product
 high precision  5-Axis  turning-milling combined machining product
customzied Machine tools, metal machining – parts and accessories
Precison CNC PRECISION AUTOMATIC LATHE product
CNC Swiss screw machine parts
Centerless  grinding services
Product quality Inspection Service Inspection Report
First Article Inspection



A: We are a professional manufacturer of precision parts.

Q2. What are your payment terms?
A: T/T 50% is used as a deposit, and the remaining 50% is used as a copy of BL.

Q3. What are your delivery terms?
A: EXW, FOB, CFR, CIF, DDU.

Q4. How is your delivery time?
A: We can ship the order within 3-30 days, depending on the quantity.

Q5. Can you produce according to samples?
A: Yes, we can produce according to your samples or technical drawings. We can make new molds.

Q6. What is your sample policy?
A: If we have stock, we can provide samples, but the customer must pay the sample cost and
Courier fees.

Q7. Do you test all the goods before delivery?
A: Yes, we have testing machines and QC workers to do the testing.

Q8: How do you make our business a long-term good cooperative relationship?
Answer: 1. We maintain excellent quality and competitive prices to ensure that our customers benefit;
2. We respect every customer as our friend, we do business sincerely, make friends,
No matter where they are from.
 

Choosing the Right Ball Bearing for Your Application

When choosing a Ball Bearing, there are several things to consider. These factors include: the size, lubricant type, presence of corrosive agents, stray electrical currents, and more. It can be challenging to choose the right type, size, and type of ball bearing for your application. You should also carefully calculate the loads to determine the right size. Here are some tips for choosing the right Ball Bearing for your application.

Single-row

The single-row ball bearing is 1 of the most popular types of bearings. The inner and outer ring are designed with raceway grooves that are shaped slightly larger than the balls. This type of bearing has a low torque and can handle high-speed applications with minimal power loss. The radial dimensions of single-row ball bearings also vary, so it is possible to find 1 that fits your specific application. Besides the above-mentioned advantages, single-row ball bearings are also available with varying grease levels and are widely applicable to applications where the space is limited.
Single-row ball bearings are also called angular-contact ball bearings. Because of their single-row design, they are not separable and can accommodate a high-speed, heavy-duty application. Single-row angular-contact ball bearings can only handle axial load in 1 direction, and they must be installed in pairs for pure radial loads. Single-row ball bearings are a popular type of rolling bearings and can be used for a wide range of applications.
bearing

Self-aligning

The self-aligning ball bearing was invented by Sven Wingquist, a plant engineer for a textile company in Sweden. While he was responsible for making production as efficient as possible, he soon realized that the machinery he had in place wasn’t working as efficiently as it could. Although ball bearings are great for reducing friction, they were not flexible enough to compensate for misalignments in the machine.
Self-aligning ball bearings have 2 rows of balls and a common sphered raceway. The inner ring is curved and combines the 2 rows of balls into 1 cage. These bearings can tolerate shaft misalignment and compensate for static angular defects. They can be used in simple woodworking machinery, ventilators, and conveying equipment. They are often the preferred choice for applications where shaft alignment is an issue.

Ceramic

A Ceramic ball bearing is a type of high-performance bearing that is available in both full-ceramic and hybrid forms. The main differences between ceramic and steel ball bearings are their construction, lubrication, and mobility. High-quality ceramic ball bearings are durable, and they are ideal for corrosive and high-temperature applications. The material used to create these bearings helps prevent electrolytic corrosion. They are also ideal for reducing the friction and lubrication requirements.
Ceramic balls are harder and less brittle than steel balls, which gives them a higher degree of rigidity. Ceramics also have a higher hardness, with a hardness of Rc75-80 compared to Rc58-64 for steel balls. Their high compressive strength is approximately 5 to 7 times greater than steel. In addition, they have a very low coefficient of friction, which allows them to spin at higher speeds and with less friction. This increases their lifespan and durability, and decreases the energy needed to turn cranks.

Steel

Unlike traditional bearings, steel balls have a relatively uniform hardness. Carbon steel, for instance, is 2.1% carbon by weight. According to the American Iron and Steel Institute, copper content must be no more than 0.40% and manganese content should not be more than 1.65 g/cm3. After carbonizing, steel balls undergo a process called sizing, which improves their roundness geometry and hardness.
The main differences between steel ball bearings and ceramic ball bearings can be traced to their different materials. Ceramic balls are made from zirconium dioxide or silicon nitride. Silicon nitride is harder than steel and resists shocks. The result is increased speed and longer service life. Polyoxymethylene acetal (PMMA) bearing balls are known for their stiffness, strength, and tolerance, but are not as common as steel ball bearings.

Plastic

The most popular types of plastic ball bearings are made of polypropylene or PTFE. These bearings are used in applications requiring higher chemical resistance. Polypropylene is a structural polymer that offers excellent physical and chemical properties, including excellent resistance to organic solvents and degreasing agents. Its lightweight, low moisture absorption rate, and good heat resistance make it an excellent choice for high-temperature applications. However, plastic bearings are not without their drawbacks, especially when operating at very high temperatures or under heavy loads.
Compared to metal bearings, plastic ball-bearings do not require lubrication. They also are highly corrosion-resistant, making them an excellent choice for wash-down applications. They are also post-, autoclave-, and gamma sterilizable. Many conventional steel ball-bearings cannot handle the high temperatures of food processing or swimming pools. In addition to high temperature applications, plastic ball bearings are resistant to chemicals, including chlorine.
bearing

Glass

Plastic sliding bearings are molded bearings made of engineering plastic. With self-lubricating modification technology, these bearings can be produced by injection molding of plastic beads. They are widely used in various industries such as office equipment, fitness and automotive equipment. In addition to plastic bearings, glass balls are used in a variety of other applications, including medical equipment. Glass ball bearings have excellent corrosion resistance, excellent mechanical properties, and are electrically insulators.
Plastic ball bearings are made of all-plastic races and cages. These bearings are suitable for applications that are exposed to acids and alkalis. Because they are cheaper than glass balls, plastic ball bearings are popular in chemical-exposed environments. Stainless steel balls are also resistant to heat and corrosion. But the main disadvantage of plastic ball bearings is that they are not as strong as glass balls. So, if weight and noise is your main concern, consider using plastic balls instead.

Miniature

The global miniature ball bearing market is expected to reach US$ 2.39 Billion by 2027, at a CAGR of 7.2%. Growth in the region is attributed to technological advancement and government initiatives. Countries such as India and China are attracting FDIs and emphasizing the establishment of a global manufacturing hub. This is boosting the market for miniature ball bearings. The miniscule ball bearings are manufactured in small quantities and are very small.
Some manufacturers produce miniature ball bearings in different materials and designs. Chrome steel is the most popular material for miniature ball bearings because of its high load capacity, low noise properties, and lower cost. But the cost of stainless steel miniature bearings is low, since the amount of steel used is minimal. Stainless steel miniature bearings are the smallest in size. Therefore, you can choose stainless steel mini ball bearings for high-speed applications.

Angular-contact

Angular-contact ball bearings have 3 components: a cage, inner ring, and balls. Angular-contact ball bearings can support high axial and radial loads. Various design and manufacturing attributes make angular-contact ball bearings suitable for a variety of applications. Some features of this bearing type include a special lubricant, different cage materials, and different coatings.
The size of an angular-contact ball bearing is determined by the design units: outer ring width, axial load, and radial load. Depending on the type of application, an angular-contact ball bearing may be manufactured in double-row, triple-row, or quadruple-row configurations. Angular contact ball bearings can be classified according to their design units, which range from metric to imperial. A higher ABEC number means tighter tolerances. To determine the tolerance equivalent of a particular bearing, consult a standard Angular-contact ball bearing table.
Angular-contact ball bearings feature high and low-shoulder configurations. They have two-dimensional races that accommodate axial and radial loads. They are available in self-retaining units with solid inner and outer rings, and ball and cage assemblies. Cages made of cast and wrought brass are the most popular, but lightweight phenolic cages are also available. The latter is a better choice because it doesn’t absorb oil and has lower rolling friction.
bearing

Materials

When it comes to the construction of a ball bearing, high-quality raw materials are a crucial component. These materials not only affect the overall quality of a ball bearing, but also influence the cost. That’s why you should pay close attention to raw material quality. In addition to that, raw materials should be tested several times before the manufacturing process to ensure quality. Read on for some information about the different types of materials used to make ball bearings.
Steel is the most common material for ball bearings. Most ball bearings contain stainless steel balls, which are remarkably corrosion-resistant. They are also resistant to saltwater and alkalis. However, stainless steel balls are heavier than plastic ones, and they are also magnetic, which may be a drawback in some applications. If you’re looking for a metal-free option, glass balls are the way to go. They’re sturdy, lightweight, and resistant to a wide range of chemicals.

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