Product Description

Carbon Alloy Steel Hot Forging Parts for Machining

Features:

1. ISO9001 & TS 16949 Certified.
2. Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
3. Product weight range: From 0.05 kg to 500 kg;
4. Main process: 
  – Manuacture Process: Hot forging, Cold forging, Die forging…etc, 
  – Further Production Process: Deburring, Sandblasting, Machining, Heat Treatment, Surface treatment, etc. 
5. Available software: Pro/E, Auto CAD, Solidwork.
6. 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp, etc.) could be made and provided based on the samples. 
7. Material Available: 
  – Carbon Steel: 10#, 15#, 20#, 25#, 30#, 35#, 40#, 45#, 50#, 55#…etc.  
  – Alloy Steel: 15Mn, 16Mn, 40Cr, 42CrMo…and other alloy steel. 
  – Stainless Steel: SUS304, SUS316, SUS316L, etc
  – Aluminum: 6061 T6, 6063 T6, 2A17

Further Production Process: 
 
1. Precision Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on;
2. Heat Treatment:  annealing, carbonization, tempering, quench, normalization and surface tempering
3. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc.

Tooling and Molds: 
1. CZPT material: Cr12, 4Cr5MoSiV1, 4Cr5MoSiV…etc.
1. CZPT life: usually 50,000 shots.  
2. Tooling Leadtime: 15-25 days, depending on the structure and size. 
3. Tooling & CZPT maintenance: Be responsible by CZPT Machinery. 

1. ISO9001 Certificated and over 25 years of experience in casting and forging.

2. OEM and ODM both are available.

3. Application: Auto Parts, Truck Parts and Agriculture equipment part, etc.

4. Material: 40Cr, 45#(SAE 1045) or other materials as your requirement.

5. Main process: 1> Forging; 2> Normalizing3> Sandblasting; 4> Machining; 5> Further Processing if needed.

Why HangZhou Evergreen?

1.25 years of experience in casting and forging for European and US markets.

2. OEM & ODM products range: Auto parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc.

3. Material: 40Cr, 45# (SAE1045) or other materials as you request.

4. Product weight range: From 0.05~500kg;

5. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding Machine and so on;

6. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine;

7. Heat Treatment: Annealing, Discharge, Carbonization, Tempering, Normalization, etc…

8. Surface treatment: Sand Blasting, Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Power coating, E-coating, etc…

9. Materials Standards: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS

Quality Control: 
1. Quality control: The defective products rate is less 0.1%.
2. Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISO standard or customer requirements
3. Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine;
4. After-sales services are available all time.
5. Quality situation can be traceable.

HangZhou CZPT Machinery Co., Ltd started business since 1995, it has 2 subsidiary plants, and the headquarter located in HangZhou, a very famous CZPT city in China.

Our main business in metal products, and our product range mainly covers Metal work, Aluminum Casting, Investment/Precision casting steel, Sand casting, Forging, and so on. These products used in Wind power, Turbine, heavy duty Truck, Train, Engine, Agriculture equipment, Lighting, Marine and Mining machinery, Hardware, CZPT breeding, etc.

Capability & Capacity:

Our capability and production capacity as below:
1. Capacity: 1> Al die casting: 3000~4000 ton per year; 2> Sand casting: 10000 ton per year; 3> Investment casting: 2000 ton per year; 4> Forging: 8000 ton per year.
2. Our metal work factory pass EN15085 & ISO3834 welding certificate
3. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on.
4. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine.
5. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Galvanization.

Quality & Service:

Our quality philosophy is ” No Compromise”.

We have a diverse customer range CZPT over 30 countries and regions, including Germany, USA, Australia and Japan. We’re committed to serve our customer by providing quality products and services. For our original customers, we offer products and services that meet or exceed their expectations whenever needed. For our emerging market customers, we provide value-added, affordable products whenever possible.

PROCESS TYPE		MATERIAL	STHangZhouRD
Sand Casting	Green Sand	Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze	ISO         GB       ASTM        SAE                BS         JIS         DIN
	Furan Resin Sand
	Cold Harden Resin Sand
Investment casting	Sodium Silicone (Water galss)	Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum
	Lost wax casting
Forging	Hot Forging	Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum
	Warm Forging
	Cold Forging
Machining and other further processiong	Stamping, cutting, welding, polishing,sand blasting……	All metal material

Applications and Who We Serve: 
1. Engine parts,
2. Auto parts,
3. Machinery Parts,
4. Rail Train parts,
5. Truck Parts,
6. Tractor Parts
7. Construction Equipment  
8. Agriculture Equipment,
9. Other industrial fields.

 

Industrial applications of casing

For rotating and sliding parts, bushings are an important part of the machine. Due to their anti-friction properties and load-carrying capacity, they are an important part of many different industrial processes. Bushings play a vital role in industries such as construction, mining, hydropower, agriculture, transportation, food processing and material handling. To learn more about the benefits of bushings, read on. You’ll be amazed how much they can help your business!

type

When comparing enclosure types, consider the material and how it will be used. Oilite bushings are made of porous material that draws lubricant into the liner and releases it when pressure is applied. These are manufactured using a sintered or powered metal process. Copper and tin are the most commonly used materials for making copper bushings, but there are other types of metal bushings as well.
Another popular type is the plain bearing. This type reduces friction between the rotating shaft and the stationary support element. This type provides support and load bearing while relying on soft metal or plastic for lubrication. Journal bearings are used to support the linear motion of the engine crankshaft in large turbines. They are usually babbitt or hydrodynamic with a liquid film lubricant between the 2 halves.
The oil-impregnated paper sleeve is made of high-quality kraft insulating paper. These bushings contain 2 layers of capacitor grading, with the innermost layer electrically connected to the mounting flange. These are mature processes and are widely used in different voltage levels. CZPT Electric (Group) Co., Ltd. provides UHV DC and AC oil-impregnated paper wall bushings for environmental control rooms.
Electrical bushings are used to transmit electricity. These can be transformers, circuit breakers, shunt reactors and power capacitors. The bushing can be built into the bushing or through the bushing. The conductors must be able to carry the rated current without overheating the adjacent insulation. A typical bushing design has a conductor made of copper or aluminum with insulation on all other sides. If the bushing is used in a circuit, the insulation needs to be high enough to prevent any leakage paths.
Voltage and current ratings of electrical bushings. Solid type electrical bushings typically have a center conductor and a porcelain or epoxy insulator. These bushings are used in small distribution transformers and large generator step-up transformers. Their test voltage is typically around 70 kV. Subsequent applications of this bushing may require a lower halfway release limit. However, this is a common type for many other applications.

application

Various industrial applications involve the use of casing. It is an excellent mechanical and chemical material with a wide range of properties. These compounds are also packaged according to national and international standards. Therefore, bushings are used in many different types of machines and equipment. This article will focus on the main industrial applications of casing. This article will also explain what a casing is and what it can do. For more information, click here. Casing application
Among other uses, bushing assemblies are used in aircraft and machinery. For example, a fuel tank of an aircraft may include baffle isolator 40 . The bushing assembly 16 serves as an interface to the fuel tank, allowing electrical current to flow. It can also be used to isolate 1 component from another. In some cases, bushing assemblies are used to provide a tight fit and reduce electrical resistance, which is important in circuits.
The benefits of casing go beyond reducing energy transmission. They reduce lubrication costs. If 2 metal parts are in direct contact, lubrication is required. Thus, the bushing reduces the need for lubrication. They also allow parts of the car to move freely. For example, rubber bushings may begin to deteriorate due to high internal temperatures or cold weather. Also, oil can affect their performance.
For example, bushing CTs in oil and gas circuit breakers are used as window current transformers. It consists of a toroidal core and secondary windings. The center conductor of the bushing acts as the single-turn primary of the BCT. By tapping the secondary winding, the ratio between primary and secondary can be changed. This information can be found on the asset nameplate.
Among other uses, bushings are used in diagnostic equipment. These components require precise positioning. Fortunately, air sleeves are perfect for this purpose. Their frictionless operation eliminates the possibility of misalignment. In addition, products based on porous media help minimize noise. A casing manufacturer can advise you on the best product for your equipment. Therefore, if you are looking for replacement bushings for your existing equipment, please feel free to contact Daikin.

Material

Dry ferrule cores were selected for study and examined under an Olympus polarizing microscope (BX51-P). Core slices showing layers of aluminum foil with a distance of approximately 2 cm between adjacent capacitor screens. The aluminum foil surface has a multi-layered structure with undulations due to shrinkage and crepe. Differences between the 2 types of foils are also revealed.
A typical metal bushing material consists of a high-strength metal backing and a solid lubricant. These materials have higher load-carrying capacity and low friction during operation. Additionally, they are precision machined to tight tolerances. They also offer better thermal conductivity and better fatigue resistance. The accuracy of the metal bushing is improved due to the re-machining process that takes place after the bearing is assembled. Additionally, metal bushing materials are more resistant to wear than plastic bushing materials.
Plastic bushings are relatively inexpensive and readily available off the shelf. Also, the price of custom plastic bushings is relatively low. However, they are not recommended for heavy duty applications. Plastics degrade under high loads and can damage mating parts. Also, if the plastic bushings are not manufactured accurately, they can become misaligned. These are just some of the reasons for choosing metal bushings over plastic.
A mechanically bonded bushing 40 is placed over the stabilizer bar and compressed into the outer sleeve/bracket assembly. The outer metal member includes slotted holes that compensate for the tolerance stacking between the first and second bushing assemblies. Pre-assembly allows the assembly plant to receive a complete assembly ready for vehicle assembly, rather than sub-assembly at the vehicle manufacturing plant.

cost

Control arm bushings are a major component of modern vehicle suspension systems. Damaged bushings can negatively affect the handling and performance of your car. Replacing bushings on a car can cost $200 to $500. While that’s pretty cheap for a handful of control bushings, replacing the entire suspension system could set you back over $1,200. Thankfully, if you want to repair or replace the bushing yourself, you can do it yourself for a fraction of the cost.
If you decide to replace the control arm bushing yourself, it’s best to shop around for the best price. Many auto parts stores offer cheaper bushings that you don’t have to spend a fortune on. Even if you don’t drive for years, rubber can degrade and create cracks in the material. These cracks can be as deep as three-8hs of an inch. This makes it dangerous to drive a car with damaged control arm bushings.
Hiring a mechanic might be a good idea if you don’t like doing the work yourself. You can save money and time by repairing the control arm yourself, but you may have to hire a mechanic to do the job. Replacing the front sway bar bushing alone can cost between $450 and $900. While these components are relatively inexpensive, you can replace them for a better-handling car.
In some cases, sizing the bushings is a more economical option, but if you want to replace your entire suspension system, it’s better to buy a brand new lower limit. You can even save labor by buying a replacement part fork with a good lower portion. In addition to improving your car’s handling and ride, new bushings will add to your car’s overall value. If you are not sure which parts you need, ask your mechanic for a quote.
While the cost of replacing control arm bushings is relatively low, it’s a good idea to compare quotes from multiple mechanics. By getting multiple quotes for the same repair, you can save as much as $50 to $100 on the total cost of your car. In addition to labor costs, parts and labor can vary, so shop around to find the mechanic best suited for your car. There’s no reason to settle for sub-par service when you can save $50 or more!